Auto Body Painting DIY

in Photo-essayyesterday

It's been a long time since I've repaired my car. In my younger days, I did some handwork on car engines. I dismantled the car engine several times and replaced all the gaskets; I just had someone else grind the cylinder head.
Well, when I bought my first new car (a VW Golf 3), I swore to myself that I really wasn't going to do that anymore. That's what car mechanics are for, and I wasn't going to mess around anymore.

I never did any auto body painting, but after so many years, it was time to do something on my own again.

Pictured here is my older car, a 2003 Peugeot 307 Break. I've driven it over 400,000 kilometres and haven't had any particular problems. The most I've had break down (10 years ago) was the clutch in the manual gearbox. It stayed in third gear, and I still got 200 kilometers out of it.

The car is still drivable, and everything works except the air conditioning. Here, it costs €150 for the air conditioning compressor. I find it too much to change that. It is the third car in the family, and we have many expenses for yearly registrations and insurance. I have the MOT and registration until the end of October, then I'll see. I might even sell it, but I'll get less for it than the cost of the insurance and registration, somewhere around €500 plus probably some repairs to get it through the MOT. Looking at the adverts, I would get €250 - €300 at most if I were to sell it. So the car is at the end of its road.

But I'm still working on it :)
The worst part of the car is the bodywork because it's rusting. Last week, a chunk of the paint on the back door and right rear wing fell off, which really bothered me.
Also, the police here are cautious about cars like that. They stop you quickly, check everything, and test if you're driving under the influence of alcohol or drugs.

The rust really got on my nerves, but if I took my car to a car body painter, he would charge me at least €200. I would have to wait my turn, at least a month, because they usually don't want to deal with small jobs like that. Most of them have contracts with car insurance companies and work for them.

So, I decided to do it myself (DIY). I won't see this rust again until the end of October when my registration and insurance expire, and the car will go somewhere.
I've never done this before, nor have I watched any How-To videos on YouTube, although I could (maybe I should, haha).

The plan was to take about an hour, sand off as much rust as possible, apply body putty, and spray paint.
Just don't look at that rust anymore! :)

I got everything I needed from a local paint store for about €30: a few pieces of sandpaper, some paper tape, a set of putty knives, body putty, and spray paint.

Body putty, or polyester putty, is two-component. You open it, put it on a spatula, and mix it with another component from the tube.

The spray paint was mixed in the shop. There's a paint mark on the car door, and then they mix it in 10 minutes based on that mark. That was the most expensive - €20. I could have bought some silver spray paint, which is much cheaper, but then it wouldn't have been the same color.

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Sanding with sandpaper

Well, I only had four pieces of sandpaper. I could have sanded more, but I won't shop for more pieces.

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Applying polyester putty.
First, mix the two components on a spatula and then quickly apply them to the car. It should be quick to work with because it hardens immediately.

After a few minutes, the putty layer is sanded. Yeah, I know, I could have tried harder, but I didn't have enough sandpaper, and now I'm not going to buy any.

Then, I put a sticky paper strip around it.

And finally, a spray.

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I won't say I did it well because I didn't. It was my first time, and now I know where I made my mistakes. I should have mixed the components differently so the putty wouldn't harden so quickly, and I should have done more sanding to make it smoother.

But hey, I achieved the main goal I had. I don't have to look at that rust again for a few more months, and I can't see the flaws from the plane :)

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This model came out pretty good, at least the people I know who have owned them have kept them for quite a few years. It's a pity that over time it's not worth it to fix the damage caused by use when they still serve their basic purpose. But as you say, between insurance and MOT there comes a time when it becomes an unaffordable expense or a luxury. I sold my Citröen C3 for that reason, I was lucky to find a buyer who paid well for it.

For your first time repairing a car's bodywork, the result is more than good! You were lucky to find the exact paint as the original one, I thought that being an old model it would be almost impossible to find. I agree that a little more sanding would have given it a better finish, but I understand that if you start adding costs again it comes back to whether it's worth doing the work. I hope you keep it going for longer, you still have a few months ahead of you to decide what to do.


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Thank you very much for including it in the Ourpick selection. Indeed, I bought this car before my older son was born and now he is 22 years old, and my son is 21. Now he drives it occasionally :)

It’s a great way to start his driving experience. My first car was an Opel Kadett of fourth or fifth hand, it would be about that age. And if he gives it a small knock, you have someone to fix it. 😁

Great job!

I actually learned more about how to do this than anything else.

Love this so much! Wow, £150 to change the Air conditioning compressors? That's a lot of money, maybe that has to be on your to-do list of things you need to build yourself to save cost and time ;).

I don't know how to do that :)
Otherwise, this is the price for a used compressor.

Oops

Wow, you have really travelled this car a lot. And the good part is that you have really made out some other way to cover the damage part.!

It's true, I've driven this car a lot and I don't have any bad experiences, even though some people don't like it.

Step by step to get it fixed 🔧.

A little more maintenance and it will be good as new. 🚗

As a die-hard lover of French-made cars, I can tell you that a Peugeot, Citroën, or Renault is only ever held together by rust. In addition, I can instantly recognise my faithful friend by its rust stains on every car park. As a rule, rust is only removed when the man can reach inside the car with his screwdriver during the technical inspection. 😮😥😣

Interesting!
I do see some mechanics that white substance on a car after sampapering it before spraying the car but I never really bother to ask what they use there.
Nice to see your DIY process.